重复性 σ_r

Gauge Repeatability Calculator

Compute repeatability standard deviation σ_r = R̄/d₂ from the average range of repeated readings using the range method for measurement system analysis (MSA).

📐 计算公式
量具重复性(极差法):σ_r = R̄ ÷ d₂;d₂ 按测量次数查表——2 次 1.128、3 次 1.693、4 次 2.059、5 次 2.326,表外回落 1.693;99% 过程带宽 = 5.15σ_r、95% 重复性区间 = ±2.576σ_r、6σ 过程变差 = 6σ_r。校验:无强校验,空值按 0 兜底。判据:无固定分级,σ_r 越小量具重复性越好。

重复性标准偏差 = 平均极差 / d₂。

Formula & Standard References

Item Formula / Note Source / Standard
Repeatability SD (range method) sigma_r = Rbar / d2, where Rbar is the average range and d2 a sample-size constant Montgomery DC, Introduction to Statistical Quality Control (7th ed.), Wiley
The d2 constant d2 is tabulated by subgroup size n from the expected range of a normal sample Montgomery DC, Introduction to Statistical Quality Control (7th ed.)
Definition of repeatability Variation with one operator, one gauge, one part over a short time AIAG, Measurement Systems Analysis (MSA) Reference Manual, 4th ed. (2010)
Combination into GRR GRR = sqrt(EV^2 + AV^2), where EV is equipment variation AIAG, Measurement Systems Analysis (MSA) Reference Manual, 4th ed. (2010)
📌 计算说明
  • 极差法快速估算。
  • d₂ 随测量次数变化。

📚 深度解析:量具重复性

💡 常见使用场景

公式
重复性 EV = Rbar * K1(极差法)。例:Rbar=0.003、K1=0.5908(2 次),EV=0.0018。
平均极差 0.07,重复次数 4
查 d₂=2.059,σ_r=0.07/2.059=0.0340;99% 过程带宽为 5.15σ_r=0.1751。d₂ 随重复次数变化,选错会明显影响结果。

❓ 常见问题(FAQ)

与再现性?
重复性同人同具,再现性跨人/设备。
判据?
EV% 应远小于公差或过程变异。